.
This work is licensed under a Creative Commons Attribution-ShareAlike 3.0 Unported License. Attribution: Jean Vieille
Work: ISA8895 Implementation Section: Overview Chapter: Modelling
Language: English Version: V3 - 05/2011
Jean Vieille
www.syntropicfactory.info j.vieille@syntropicfactory.info
Research community www.controlchainmanagement.org Consulting group www.controlchaingroup.com
Agenda
ISA-88 snapshot ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
2
Automation challenge
Ideal Automation Flexibility ISA-88
« manual Control »
Capability
Darin Flemming Lou Pillai
« Classical » Automation
Complexity 3
1_12_ISA8895_Overview_Introduction_Modeling
ISA88 standard
US and International "Batch Control" standard The ISA88 committee develops the US ANSI standard The IEC65A WG11 develops the IEC international standard
US standard ANSI/ISA-88.00.01: 2010 ANSI/ISA-88.00.02: 2001 ANSI/ISA-88.00.03: 2003 ANSI/ISA-88.00.04: 2006 ISA Draft88.00.05 INTL Standard IEC 61512-1: 1997 IEC 61512-2: 2001 IEC 61512-3: 2008 IEC 61512-4: 2009 Sub Title Part 1: Models and Terminology" Part 2: Data structures and guidelines for languages Part 3: General and Site Recipe - Models and Representation Part 4: Batch Production Records Part 5: Implementation Models & Terminology for Modular Equipment Control
1_12_ISA8895_Overview_Introduction_Modeling
4
ISA88 snapshot
Object Design of automation applications Ø Reuse, Knowledge Management, Robustness Flexible Design of automation applications - No programming required for Ø Modification of recipes, making different products with the same facility Ø Using alternate equipment for the same production step Ø Sequencing production runs for different products Interoperability Ø Assembling software components from different origins Product Industrialization Ø Neutral specification of product physico-chemical transformations Ø Conversion of this specification into operating procedure for target facilities Production Information Ø Data structures for production information history Ø Includes several ISA-95 models Applications Ø Initially designed for Batch processes, but applicable to any type of process Ø Functional specification, batch managers, historians, PDM/PLM
1_12_ISA8895_Overview_Introduction_Modeling
5
ISA88 Adoption
Automation Functional Engineering Good Practices Ø Largely applied worldwide, proven benefits Best known in process industries Ø Less in other domains... All automation vendors offer solutions Ø Generally limited to the support of recipes (authoring, execution, reporting) Ø Sometime at the equipment control level Applies more and more to all types of production Ø No equivalent standards for discrete and continuous processes... Ø Adapt easily Ø Most benefits with globalized application: all types of processes, all locations
1_12_ISA8895_Overview_Introduction_Modeling
6
Agenda
ISA-88 snapshot ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
7
ISA95 snapshot
B2M: Collaboration Business / Execution Ø Communication between execution systems (MES/MOM, DCS, MMS, LIMS, WES, SCADA,...) and business systems (ERP, SCM) Ø Master data management MES/MOM : Functional definition Data and Activity models Ø Description of resources, capability, products, work order requests and reports Ø Definition of operation management activities (MES) Applications: Ø User requirements and functional specification of MES and B2M interfaces Ø Native B2M connectors - MES/ERP (B2MML) Ø Possible basis for developing MES applications and software...
1_12_ISA8895_Overview_Introduction_Modeling
8
What is ISA95?
US & International standard "Enterprise - Control System Integration" The ISA95 committee develops the ISA-95 standards The ISO/IEC JWG5 develops the international standard
INTL Standard IEC/ISO 62264-1: 2003 IEC/ISO 62264-2: 2004 IEC/ISO 62264-3: 2007 IEC/ISO 62264-5: 2010 (APUB) Sub Title Part 1: Models and Terminology" Part 2: Data Structures and Attributes" Part 3: Activity Models of Manufacturing Operations Management (Part 4: Object Models and Attributes of Manufacturing Operations Management) Part 5: Business to Manufacturing Transactions
US standard ANSI/ISA-95.00.01: 2010 ANSI/ISA-95.00.02: 2010 ANSI/ISA-95.00.03: 2005 ISA draft 95.00.04 ASNI/ISA-95.00.05: 2007
1_12_ISA8895_Overview_Introduction_Modeling
9
Benefits and adoption of ISA95
Benefits: Ø Direct : Cost and risk reduction of MES and B2M projects Ø Indirect : § Improvement of operational performance : CTP, agile manufacturing, planning feedback, error reduction § Dynamization of IT/Business alignment Adoption: Ø Most automation / MES vendors claim their adhesion to ISA95 Ø ERP vendors ignore it § Noticeable exception: SAP since 2004 Ø B2MML becomes the de facto standard for B2M information exchange
1_12_ISA8895_Overview_Introduction_Modeling
10
Agenda
ISA-88 snapshot ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
11
CCM global IIPS life cycle
IIPS : Industrial Information Processing Systems Manage Strategy Guidance
Master Planning User Requirement s Execute IIPS Construction IIPS Support Maintenance IIPS Deployment IIPS Operation Use
Industrial Architecture
Information Technology
1_12_ISA8895_Overview_Introduction_Modeling
12
CCM global IIPS life cycle
Information Service Definition Industrial Architecture User Requirement s
IT Resource Development IIPS Construction IIPS Support Maintenance IIPS Deployment IIPS Operation
Run-time Information Processing
1_12_ISA8895_Overview_Introduction_Modeling
13
ISA95 like IIPS life cycle
Run-time Information Processing Information Service Requests Information Services Requests
Information Services (BP)
Information Services (Task)
Information Services (implemented) Resources HW, SW, DWH
Information Services Capability
Information Service Definition
IT Resource Development 14
1_12_ISA8895_Overview_Introduction_Modeling
Agenda
ISA-88 snapshot ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
15
Industrial Architecture Models Purpose
Scope Ø The entire industrial facility the Production sub-system within the Enterprise system Ø Spatio-temporal description (structures and interactions) of this subsystem Ø The information reality that tights Energy and Matter together Ongoing maintenance Ø This module only presents models for describing the facility Ø However, the facility is ever changing. § The Industrial Architecture Processes (IAP) integrates IAM within the global enterprise strategy definition and fulfillment process IAM provides the framework Ø For capturing and managing knowledge Ø For mastering IIPS development planning
1_12_ISA8895_Overview_Introduction_Modeling 16
Industrial Architecture Dimensions
Product Asset Management
Physical Asset Management
Operations Process Management
Inventory Asset Management
Physical Process Management
Physical Process Control
ISA88
Equipment Control
ISA88 + ISA95 TOGAF ITIL
1_12_ISA8895_Overview_Introduction_Modeling
17
IT Asset Management
ISA95
Human Asset Management
IIPS Scope in Industrial Architecture framework
Business Information Processing Systems
Marketing, R&D, HR, Engineering, Sales, Purchasing, Finance/accounting, planning
Industrial Information Processing Systems ISA95 ISA 88
Operations Process Management Resource & Definitions Management Scheduling, Dispatching, Analysis, Performance, Tracking, Reporting
Production Inventory, Logistics Quality Maintenance Tooling ... Risk & Safety Information Configurations Documentation Regulation Incidents & Deviations ...
Physical Process Management Work Segments & Resources Physical Process Control Operating procedures, Routings, Recipes Equipment Control Basic, Procedural, Coordination Control
1_12_ISA8895_Overview_Introduction_Modeling
18
Common IT systems involved
ERP
Operations Process Management
Physical Process Management
MES
Physical Process Control
AUTOMATION
Equipment Control
1_12_ISA8895_Overview_Introduction_Modeling
19
Agenda
ISA-88 snapshot ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
20
ISA88 Process model (Processing Requirement)
Process
A Process is made up of an ordered set of one or more Process Stages
Process Stage
A Process Stage is made up of an ordered set of one or more Process Operations
Process Operation
A Process Operation is made up of an ordered set of one or more Process Actions
Process Action
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
21
Resource models (Structural description)
The resource asset models (Personnel, Equipment, and Material) are based on the ISA-95 breakdown. All these resources share a similar pattern. Equipment and Material are indeed the same entity: A "machine" can be: Ø A "Physical Asset" for the company that makes products with it, Ø An "Inventory Asset" for the company that makes them (finish product) or sell / distributes it
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
22
ISA95 Material Model
Is assembled from Is assembled from Is assembled from Is assembled from
0..n
0..n Defines a grouping 0..n
0..n 0..n 1..1 Defined by
0..n Made up of
0..n
0..n
Material Class
Has properties of
0..n
Material Definition
Has properties of
Material Lot
0..n
Material Sublot
0..n
Is tested by a >
Is tested by a > 0..n 0..n 0..n
Is tested by a > 0..n
Has values for
Has values for
May be made up of sublots
Material Test Specification
Defines a procedure for obtaining a 0..n Records the execution of
Is tested by a > 0..n
0..n Is tested by a > 0..n
QA Test Result
0..n
0..n
0..n < may contain nested
0..n < may contain nested
0..n < may contain nested
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
Material Class Property
May map to
Material Definition Property
0..n Maps to
0..n
Material Lot Property
0..n
23
ISA95 extended physical model (Actual Facility layout)
ENTERPRISE SITE AREA WORK CENTER PROCESS CELL PRODUCTION UNIT PRODUCTION LINE STORAGE ZONE BATCH PROCESS (ISA88) CONTINUOUS PROCESS DISCRETE PROCESS WAREHOUSE
WORK UNIT
UNIT
UNIT
WORK CELL
STORAGE UNIT
CONTROL MODULE
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
EQUIPMENT MODULE
24
ISA95 Equipment Model
< May be made up of 0..n 0..n 0..n 0..n Is tested by an > 0..n < Defined by 0..n Is tested by an > 0..n
Equipment Class
Has properties of >
Equipment
Has values for >
Equipment Capability Test Specification
0..n Is tested by an > Defines a procedure for obtaining an > 0..n Maps to 0..n 0..n < Records the execution of
Equipment Capability Test Result
0..n < may contain nested
0..n < may contain nested
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
Equipment Class Property
0..n
0..n
Equipment Property
25
ISA95 Personnel Model
Personnel Class
Has properties of > 0..n 0..n Is tested by a > 0..n < Defined by 0..n Is tested by a > 0..n Has values for >
Person
0..n
Qualification Test Specification
0..n Is tested by a > 0..n Defines a procedure for obtaining a > 0..n < Maps to 0..n
< Records the execution of
Qualification Test Result
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
0..n
0..n
Personnel Class Property
Person Property
1_12_ISA8895_Overview_Introduction_Modeling
26
ISA88 Procedural Control model (Equipment/Product Interactions)
Procedure
A Procedure is made up of an ordered set of one or more Unit Procedures
Unit Procedure
A Unit Procedure is made up of an ordered set of one or more Operations
Operation
An Operation is made up of an ordered set of one or more Phases
Phase
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
27
ISA95 Segment Model
0..n has an execution dependency on
Process Segment
is a collection of
0..n
0..n May be made up of
Process Segment Dependency
0..n
0..n
0..n
0..n
0..n
Process Segment Parameter
0..n May be made up of
Personnel Segment Specification
Has properties of 0..n
Equipment Segment Specification
Has properties of 0..n
Physical Asset Segment Specification
Has properties of 0..n
Material Segment Specification
Has properties of 0..n
0..n Is assembled from
Personnel Segment Specification Property
0..n Corresponds to element in 1..1
Equipment Segment Specification Property
0..n Corresponds to element in 1..1
Physical Asset Segment Specification Property
0..n Corresponds to element in 1..1
Material Segment Specification Property
0..n Corresponds to element in 1..1
Personnel Model
Equipment Model
Physical Asset Model
Material Model
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
28
ISA95 Operational Activity Model
1.Detailed scheduling 8. Resource management 2. Dispatching 7. Definition management 3. Execution 4. Data collection
5. Tracking
6. Analysis
Production Quality Control Inventory Maintenance
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
Other
29
Agenda
ISA88 snapshot ISA95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
30
Production system Lifecycles
Market Demand
Customer Orders / Forecast
Manufacturing
Product R&D
Engineering
1_12_ISA8895_Overview_Introduction_Modeling
31
ISA88 & ISA95 models in Production Lifecycles
ISA-88 models
·
Operations
Recipe Procedural
I S A 8 8 m o d el s
A ct iv it y
·
ISA-95 models
Schedule · Performance
·
ISA-88 models
Process · Recipe Procedural
·
ISA-88 models
Physical · Equipment Procedural
·
ISA-95 models
·
ISA-95 models
Personnel, Equipment, Material · Capability, Segment
·
Product Definition
Product development
Engineering
I S
1_12_ISA8895_Overview_Introduction_Modeling
32
ISA88 & ISA95 Objects in Production Lifecycles
Schedule 3. Operations Requests / Recipes Segments / RPE
Product Definition 1. Product Dévelopment
Segments PE/RPE
Segments EPE
Capability
Resources Personnel / Equipment / Material
2. Engineering
1_12_ISA8895_Overview_Introduction_Modeling
33
Agenda
ISA88 snapshot ISA95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
34
IAM framework definition overview (see IAP)
P&ID R&D
1b. Physical Modelling
CCM Rules & Tools Use Build Improve
1a. Product Modelling 3. Process Procedural Modelling 4. Segments Modelling 5. Operation Process Modelling
1a. Inventory 1c. Human Modelling Modelling
Object classes and models repository Use Build Improve
2. Equipment Control Modelling
IT modelling
1_12_ISA8895_Overview_Introduction_Modeling
35
Ongoing Industrial Architecture
P&ID R&D
Goveranc e Enabling CCM Rules & Tools Use Build Improve
1b. Physical Modelling
2. Equipment Control Modelling
IS I
/95 -88 A
1a. Product Modelling 3. Process Procedural Modelling
1a. Inventory 1c. Human Modelling Modelling
-9 5 ISA
Persisten ce Object classes and models repository
-88 SA
4. Segments Modelling
-95 5. Operation SA IProcess
Modelling
IT modelling
Use Build Improve
1_12_ISA8895_Overview_Introduction_Modeling
36
Interactions Hierarchy
Business Business Processes
Business Activities
Exécution
(ISA-95, MES)
Operation Processes
Operation Activities
(ISA-88, Equipment Control)
Operating Instructions Procedural Elements
Physical Processes
Recipes, routing 37
1_12_ISA8895_Overview_Introduction_Modeling
Examples of Description standards
Business / Operation process Description: BPMN, OSSAD, UML Schedule Requests / Recipes Segments / RPE Product Definition Segments PE/RPE
Product Definition: PPC
Physical Process Description : PFC Capability
Segments EPE
Resources Personnel / Equipment / Material 1_12_ISA8895_Overview_Introduction_Modeling 38
Modular ISA88/95 structure
Entreprise, Site, Area, Work Center, Work Unit
Physical Breakdown
Production, Quality, Inventory, Maintenance
Domains
Object Classes (Templates) Functionnal Objects
Decisional Level
Business Processes, Operation Processes Physical Processes Equipment control Run, Stop, Hold...
Exclusive States 1_12_ISA8895_Overview_Introduction_Modeling
39
Information Elements
Domain Model Std Cliquez sur l'icône pour ajouter un tableauISA-88 Product Asset Process Product ISA-95 Inventory Asset Equipment Asset Material Physical Equipment Physical Asset Personnel Procedural Procedural ISA-95 ISA-88 ISA-95 ISA-95 ISA-88 ISA-88 Information elements Product Hierarchy Product Definition Material Resources Equipment Hierarchy Equipment Resources Personnel Hierarchy Personnel Resources Functional Hierarchy Equipment Procedural Elements Physical Processes / Procedural Elements Physical Process Transform Components Segments
Human Asset Equipment Control Physical Process Control
Physical Process Mngt Segment Operation Process Mngt Operation Activity
ISA-95 ISA-95
Operation Processes Activities / Tasks 1_12_ISA8895_Overview_Introduction_Modeling
40
Thank You !
1_12_ISA8895_Overview_Introduction_Modeling
41
Work: ISA8895 Implementation Section: Overview Chapter: Modelling
Language: English Version: V3 - 05/2011
Jean Vieille
www.syntropicfactory.info j.vieille@syntropicfactory.info
Research community www.controlchainmanagement.org Consulting group www.controlchaingroup.com
Agenda
ISA-88 snapshot ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
2
Automation challenge
Ideal Automation Flexibility ISA-88
« manual Control »
Capability
Darin Flemming Lou Pillai
« Classical » Automation
Complexity 3
1_12_ISA8895_Overview_Introduction_Modeling
ISA88 standard
US and International "Batch Control" standard The ISA88 committee develops the US ANSI standard The IEC65A WG11 develops the IEC international standard
US standard ANSI/ISA-88.00.01: 2010 ANSI/ISA-88.00.02: 2001 ANSI/ISA-88.00.03: 2003 ANSI/ISA-88.00.04: 2006 ISA Draft88.00.05 INTL Standard IEC 61512-1: 1997 IEC 61512-2: 2001 IEC 61512-3: 2008 IEC 61512-4: 2009 Sub Title Part 1: Models and Terminology" Part 2: Data structures and guidelines for languages Part 3: General and Site Recipe - Models and Representation Part 4: Batch Production Records Part 5: Implementation Models & Terminology for Modular Equipment Control
1_12_ISA8895_Overview_Introduction_Modeling
4
ISA88 snapshot
Object Design of automation applications Ø Reuse, Knowledge Management, Robustness Flexible Design of automation applications - No programming required for Ø Modification of recipes, making different products with the same facility Ø Using alternate equipment for the same production step Ø Sequencing production runs for different products Interoperability Ø Assembling software components from different origins Product Industrialization Ø Neutral specification of product physico-chemical transformations Ø Conversion of this specification into operating procedure for target facilities Production Information Ø Data structures for production information history Ø Includes several ISA-95 models Applications Ø Initially designed for Batch processes, but applicable to any type of process Ø Functional specification, batch managers, historians, PDM/PLM
1_12_ISA8895_Overview_Introduction_Modeling
5
ISA88 Adoption
Automation Functional Engineering Good Practices Ø Largely applied worldwide, proven benefits Best known in process industries Ø Less in other domains... All automation vendors offer solutions Ø Generally limited to the support of recipes (authoring, execution, reporting) Ø Sometime at the equipment control level Applies more and more to all types of production Ø No equivalent standards for discrete and continuous processes... Ø Adapt easily Ø Most benefits with globalized application: all types of processes, all locations
1_12_ISA8895_Overview_Introduction_Modeling
6
Agenda
ISA-88 snapshot ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
7
ISA95 snapshot
B2M: Collaboration Business / Execution Ø Communication between execution systems (MES/MOM, DCS, MMS, LIMS, WES, SCADA,...) and business systems (ERP, SCM) Ø Master data management MES/MOM : Functional definition Data and Activity models Ø Description of resources, capability, products, work order requests and reports Ø Definition of operation management activities (MES) Applications: Ø User requirements and functional specification of MES and B2M interfaces Ø Native B2M connectors - MES/ERP (B2MML) Ø Possible basis for developing MES applications and software...
1_12_ISA8895_Overview_Introduction_Modeling
8
What is ISA95?
US & International standard "Enterprise - Control System Integration" The ISA95 committee develops the ISA-95 standards The ISO/IEC JWG5 develops the international standard
INTL Standard IEC/ISO 62264-1: 2003 IEC/ISO 62264-2: 2004 IEC/ISO 62264-3: 2007 IEC/ISO 62264-5: 2010 (APUB) Sub Title Part 1: Models and Terminology" Part 2: Data Structures and Attributes" Part 3: Activity Models of Manufacturing Operations Management (Part 4: Object Models and Attributes of Manufacturing Operations Management) Part 5: Business to Manufacturing Transactions
US standard ANSI/ISA-95.00.01: 2010 ANSI/ISA-95.00.02: 2010 ANSI/ISA-95.00.03: 2005 ISA draft 95.00.04 ASNI/ISA-95.00.05: 2007
1_12_ISA8895_Overview_Introduction_Modeling
9
Benefits and adoption of ISA95
Benefits: Ø Direct : Cost and risk reduction of MES and B2M projects Ø Indirect : § Improvement of operational performance : CTP, agile manufacturing, planning feedback, error reduction § Dynamization of IT/Business alignment Adoption: Ø Most automation / MES vendors claim their adhesion to ISA95 Ø ERP vendors ignore it § Noticeable exception: SAP since 2004 Ø B2MML becomes the de facto standard for B2M information exchange
1_12_ISA8895_Overview_Introduction_Modeling
10
Agenda
ISA-88 snapshot ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
11
CCM global IIPS life cycle
IIPS : Industrial Information Processing Systems Manage Strategy Guidance
Master Planning User Requirement s Execute IIPS Construction IIPS Support Maintenance IIPS Deployment IIPS Operation Use
Industrial Architecture
Information Technology
1_12_ISA8895_Overview_Introduction_Modeling
12
CCM global IIPS life cycle
Information Service Definition Industrial Architecture User Requirement s
IT Resource Development IIPS Construction IIPS Support Maintenance IIPS Deployment IIPS Operation
Run-time Information Processing
1_12_ISA8895_Overview_Introduction_Modeling
13
ISA95 like IIPS life cycle
Run-time Information Processing Information Service Requests Information Services Requests
Information Services (BP)
Information Services (Task)
Information Services (implemented) Resources HW, SW, DWH
Information Services Capability
Information Service Definition
IT Resource Development 14
1_12_ISA8895_Overview_Introduction_Modeling
Agenda
ISA-88 snapshot ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
15
Industrial Architecture Models Purpose
Scope Ø The entire industrial facility the Production sub-system within the Enterprise system Ø Spatio-temporal description (structures and interactions) of this subsystem Ø The information reality that tights Energy and Matter together Ongoing maintenance Ø This module only presents models for describing the facility Ø However, the facility is ever changing. § The Industrial Architecture Processes (IAP) integrates IAM within the global enterprise strategy definition and fulfillment process IAM provides the framework Ø For capturing and managing knowledge Ø For mastering IIPS development planning
1_12_ISA8895_Overview_Introduction_Modeling 16
Industrial Architecture Dimensions
Product Asset Management
Physical Asset Management
Operations Process Management
Inventory Asset Management
Physical Process Management
Physical Process Control
ISA88
Equipment Control
ISA88 + ISA95 TOGAF ITIL
1_12_ISA8895_Overview_Introduction_Modeling
17
IT Asset Management
ISA95
Human Asset Management
IIPS Scope in Industrial Architecture framework
Business Information Processing Systems
Marketing, R&D, HR, Engineering, Sales, Purchasing, Finance/accounting, planning
Industrial Information Processing Systems ISA95 ISA 88
Operations Process Management Resource & Definitions Management Scheduling, Dispatching, Analysis, Performance, Tracking, Reporting
Production Inventory, Logistics Quality Maintenance Tooling ... Risk & Safety Information Configurations Documentation Regulation Incidents & Deviations ...
Physical Process Management Work Segments & Resources Physical Process Control Operating procedures, Routings, Recipes Equipment Control Basic, Procedural, Coordination Control
1_12_ISA8895_Overview_Introduction_Modeling
18
Common IT systems involved
ERP
Operations Process Management
Physical Process Management
MES
Physical Process Control
AUTOMATION
Equipment Control
1_12_ISA8895_Overview_Introduction_Modeling
19
Agenda
ISA-88 snapshot ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
1_12_ISA8895_Overview_Introduction_Modeling
20
ISA88 Process model (Processing Requirement)
Process
A Process is made up of an ordered set of one or more Process Stages
Process Stage
A Process Stage is made up of an ordered set of one or more Process Operations
Process Operation
A Process Operation is made up of an ordered set of one or more Process Actions
Process Action
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
21
Resource models (Structural description)
The resource asset models (Personnel, Equipment, and Material) are based on the ISA-95 breakdown. All these resources share a similar pattern. Equipment and Material are indeed the same entity: A "machine" can be: Ø A "Physical Asset" for the company that makes products with it, Ø An "Inventory Asset" for the company that makes them (finish product) or sell / distributes it
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
22
ISA95 Material Model
Is assembled from Is assembled from Is assembled from Is assembled from
0..n
0..n Defines a grouping 0..n
0..n 0..n 1..1 Defined by
0..n Made up of
0..n
0..n
Material Class
Has properties of
0..n
Material Definition
Has properties of
Material Lot
0..n
Material Sublot
0..n
Is tested by a >
Is tested by a > 0..n 0..n 0..n
Is tested by a > 0..n
Has values for
Has values for
May be made up of sublots
Material Test Specification
Defines a procedure for obtaining a 0..n Records the execution of
Is tested by a > 0..n
0..n Is tested by a > 0..n
QA Test Result
0..n
0..n
0..n < may contain nested
0..n < may contain nested
0..n < may contain nested
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
Material Class Property
May map to
Material Definition Property
0..n Maps to
0..n
Material Lot Property
0..n
23
ISA95 extended physical model (Actual Facility layout)
ENTERPRISE SITE AREA WORK CENTER PROCESS CELL PRODUCTION UNIT PRODUCTION LINE STORAGE ZONE BATCH PROCESS (ISA88) CONTINUOUS PROCESS DISCRETE PROCESS WAREHOUSE
WORK UNIT
UNIT
UNIT
WORK CELL
STORAGE UNIT
CONTROL MODULE
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
EQUIPMENT MODULE
24
ISA95 Equipment Model
< May be made up of 0..n 0..n 0..n 0..n Is tested by an > 0..n < Defined by 0..n Is tested by an > 0..n
Equipment Class
Has properties of >
Equipment
Has values for >
Equipment Capability Test Specification
0..n Is tested by an > Defines a procedure for obtaining an > 0..n Maps to 0..n 0..n < Records the execution of
Equipment Capability Test Result
0..n < may contain nested
0..n < may contain nested
1_12_ISA8895_Overview_Introduction_Modeling
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
Equipment Class Property
0..n
0..n
Equipment Property
25
ISA95 Personnel Model
Personnel Class
Has properties of > 0..n 0..n Is tested by a > 0..n < Defined by 0..n Is tested by a > 0..n Has values for >
Person
0..n
Qualification Test Specification
0..n Is tested by a > 0..n Defines a procedure for obtaining a > 0..n < Maps to 0..n
< Records the execution of
Qualification Test Result
Product Inventory Asset Physical Asset Human Asset Asset IT Asset
0..n
0..n
Personnel Class Property
Person Property
1_12_ISA8895_Overview_Introduction_Modeling
26
ISA88 Procedural Control model (Equipment/Product Interactions)
Procedure
A Procedure is made up of an ordered set of one or more Unit Procedures
Unit Procedure
A Unit Procedure is made up of an ordered set of one or more Operations
Operation
An Operation is made up of an ordered set of one or more Phases
Phase
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Product Inventory Asset Physical Asset Human Asset Asset IT Asset
27
ISA95 Segment Model
0..n has an execution dependency on
Process Segment
is a collection of
0..n
0..n May be made up of
Process Segment Dependency
0..n
0..n
0..n
0..n
0..n
Process Segment Parameter
0..n May be made up of
Personnel Segment Specification
Has properties of 0..n
Equipment Segment Specification
Has properties of 0..n
Physical Asset Segment Specification
Has properties of 0..n
Material Segment Specification
Has properties of 0..n
0..n Is assembled from
Personnel Segment Specification Property
0..n Corresponds to element in 1..1
Equipment Segment Specification Property
0..n Corresponds to element in 1..1
Physical Asset Segment Specification Property
0..n Corresponds to element in 1..1
Material Segment Specification Property
0..n Corresponds to element in 1..1
Personnel Model
Equipment Model
Physical Asset Model
Material Model
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Product Inventory Asset Physical Asset Human Asset Asset IT Asset
28
ISA95 Operational Activity Model
1.Detailed scheduling 8. Resource management 2. Dispatching 7. Definition management 3. Execution 4. Data collection
5. Tracking
6. Analysis
Production Quality Control Inventory Maintenance
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Product Inventory Asset Physical Asset Human Asset Asset IT Asset
Other
29
Agenda
ISA88 snapshot ISA95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
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Production system Lifecycles
Market Demand
Customer Orders / Forecast
Manufacturing
Product R&D
Engineering
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ISA88 & ISA95 models in Production Lifecycles
ISA-88 models
·
Operations
Recipe Procedural
I S A 8 8 m o d el s
A ct iv it y
·
ISA-95 models
Schedule · Performance
·
ISA-88 models
Process · Recipe Procedural
·
ISA-88 models
Physical · Equipment Procedural
·
ISA-95 models
·
ISA-95 models
Personnel, Equipment, Material · Capability, Segment
·
Product Definition
Product development
Engineering
I S
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ISA88 & ISA95 Objects in Production Lifecycles
Schedule 3. Operations Requests / Recipes Segments / RPE
Product Definition 1. Product Dévelopment
Segments PE/RPE
Segments EPE
Capability
Resources Personnel / Equipment / Material
2. Engineering
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Agenda
ISA88 snapshot ISA95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology
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IAM framework definition overview (see IAP)
P&ID R&D
1b. Physical Modelling
CCM Rules & Tools Use Build Improve
1a. Product Modelling 3. Process Procedural Modelling 4. Segments Modelling 5. Operation Process Modelling
1a. Inventory 1c. Human Modelling Modelling
Object classes and models repository Use Build Improve
2. Equipment Control Modelling
IT modelling
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Ongoing Industrial Architecture
P&ID R&D
Goveranc e Enabling CCM Rules & Tools Use Build Improve
1b. Physical Modelling
2. Equipment Control Modelling
IS I
/95 -88 A
1a. Product Modelling 3. Process Procedural Modelling
1a. Inventory 1c. Human Modelling Modelling
-9 5 ISA
Persisten ce Object classes and models repository
-88 SA
4. Segments Modelling
-95 5. Operation SA IProcess
Modelling
IT modelling
Use Build Improve
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Interactions Hierarchy
Business Business Processes
Business Activities
Exécution
(ISA-95, MES)
Operation Processes
Operation Activities
(ISA-88, Equipment Control)
Operating Instructions Procedural Elements
Physical Processes
Recipes, routing 37
1_12_ISA8895_Overview_Introduction_Modeling
Examples of Description standards
Business / Operation process Description: BPMN, OSSAD, UML Schedule Requests / Recipes Segments / RPE Product Definition Segments PE/RPE
Product Definition: PPC
Physical Process Description : PFC Capability
Segments EPE
Resources Personnel / Equipment / Material 1_12_ISA8895_Overview_Introduction_Modeling 38
Modular ISA88/95 structure
Entreprise, Site, Area, Work Center, Work Unit
Physical Breakdown
Production, Quality, Inventory, Maintenance
Domains
Object Classes (Templates) Functionnal Objects
Decisional Level
Business Processes, Operation Processes Physical Processes Equipment control Run, Stop, Hold...
Exclusive States 1_12_ISA8895_Overview_Introduction_Modeling
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Information Elements
Domain Model Std Cliquez sur l'icône pour ajouter un tableauISA-88 Product Asset Process Product ISA-95 Inventory Asset Equipment Asset Material Physical Equipment Physical Asset Personnel Procedural Procedural ISA-95 ISA-88 ISA-95 ISA-95 ISA-88 ISA-88 Information elements Product Hierarchy Product Definition Material Resources Equipment Hierarchy Equipment Resources Personnel Hierarchy Personnel Resources Functional Hierarchy Equipment Procedural Elements Physical Processes / Procedural Elements Physical Process Transform Components Segments
Human Asset Equipment Control Physical Process Control
Physical Process Mngt Segment Operation Process Mngt Operation Activity
ISA-95 ISA-95
Operation Processes Activities / Tasks 1_12_ISA8895_Overview_Introduction_Modeling
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Thank You !
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Johann Sebastian Bach. the music closest to silence, closest, in spite of its being so highly organized, to pure, one-hundred-degree proof Spirit" (Aldous Huxley, Island)